Power Driven Injector Nozzle Sets 89-98 12v Cummins

Power Driven Diesel 12v Cummins Injector Nozzle Sets are offered as an economical option for those wanting to assemble their own injectors. From daily drivers, to work trucks, to dedicated competition vehicles, our nozzles have proven themselves. Each set of nozzles comes with new sealing washers, drain manifold washers, and dust seals. Check out the video above for more information.

Would you like to know more? Our tech support staff frequently receives these common questions about injectors:

What’s the difference between 5-hole, 6-hole, and 7-hole injector nozzles?

For a given flow amount, a nozzle with a smaller number of holes and a larger hole size will develop a more powerful jet of fuel, which will penetrate deeper into the piston bowl. This means the fuel jet will have some resistance to ignition until it is farther into the bowl. Conversely, a nozzle of the same flow amount, but with a larger number of holes and smaller hole size will produce a finer spray of fuel, which doesn’t penetrate as far into the bowl but ignites more readily. The amount of bowl penetration that is ideal depends on the rpm and boost level of the application.

At low rpm, the 7-hole nozzle atomizes the fuel into the charge air better, which results in increased burn efficiency. However, there is a crossover point around 2,000 rpm where the deeper penetration of the 5-hole nozzle is required to maintain burn efficiency at higher levels of boost and rpm, as the charge air conditions in the bowl become increasingly dense and turbulent. While apparent, these differences between the 5 and 7-holes are minimal until 3,000 rpm. Overall, the 5-hole nozzle is by far the most common and is the best choice for most 12v applications. 7-hole nozzles may perform better on lightly loaded trucks running at lower rpm.

Which is better, SAC or VCO nozzles?

For the best explanation and demonstration of nozzle types, check out the video above!

What is the spray angle, and which one is right for me?

The spray angle, or spray pattern, is another variable in the injector equation. This refers to the built-in cone angle of the injector nozzle itself. Normally, the nozzle’s spray angle and piston bowls should be matched for optimal performance. Generally, second-gen 12v trucks with stock pistons will run best with a 145-degree spray angle. When mixing and matching spray angles and piston bowls, one must be careful. Putting 155-degree injectors in an engine with 145-degree pistons will result in high EGTs and a very hazy, smokey exhaust due to the fuel spraying outside the bowl. The notorious marine 370 hp injectors used in days past have a 155-degree spray pattern, and they gave performance injectors a bad name for a long time. On the other hand, we have had good results running 145-degree injectors in 155-degree piston bowls. This is especially apparent on builds with high injection timing.

Today, we offer a wide assortment of performance nozzles with spray angles tailored to your application.

Power Driven Diesel 12v Injector Nozzle Sets are compatible with:

*May not work for all builds due to other engine/vehicle modifications

Frequently bought with:

Add to Wishlist

BF FP

Power Driven Power Torque Automatic Transmission Fluid – 1 Gallon

Rated 5.00 out of 5

Regular Price $35.00

Add to Wishlist

Dodge \ Ram Diesel

Power Driven 10 AN Block Oil Drain Fitting 89-07 Dodge Cummins

Rated 5.00 out of 5

Regular Price $29.95 – $34.44

Sale!

Add to Wishlist

Fluids

Power Driven Full Synthetic Oil 15W-40 Case of 6 (1 gal)

$277.68 Original price was: $277.68.$249.91Current price is: $249.91.

Add to Wishlist

Oil Systems

Cummins Fleetguard Stratapore Oil Filter (LF16035) for 1989-2018 5.9L/6.7L Cummins

Rated 5.00 out of 5

Regular Price $20.00

Check out the PDD YouTube for anything and everything diesel performance!